Metal Filter Element
Model Number: lvda
Process : Filtration of Evaporation and Crystallization Mother Liquor
Filtration Purpose : Removal of fine salt crystals and impurities
Material : TA2 Titanium Alloy
Filtration Accuracy : 0.5~2μm
Titanium sintered filter cartridge for lithium extraction from salt lake brine is a high-purity titanium powder sintered porous filter element designed for brine working conditions with high magnesium-lithium ratio, high salt content and strong corrosion. It is used for precise impurity removal, adsorbent protection, clarification filtration and lithium liquor refining in brine. Its core advantages are strong corrosion resistance, high temperature resistance, high flux, repeated regeneration and long service life.
Basic Definition and Structure
Material: High-purity titanium powder (purity ≥99.5%), binder-free, integrally porous structure formed by high-temperature vacuum sintering.
Structure: Cylindrical depth filtration medium with curved interconnected micropore channels inside and controllable precision on the outer surface; both ends equipped with titanium metal interfaces (threaded / clamped / flat), sealed with fluororubber / EPDM.
Process: Titanium powder sieving → Cold isostatic pressing → 1200–1400℃ high-temperature high-vacuum sintering → Precision shaping → Interface welding / machining.
Core Technical Parameters (Special for Lithium Extraction)
| Parameter | Specification Range | Adaptation for Lithium Extraction |
|---|---|---|
| Filtration Accuracy | 0.45–50 μm (commonly 1–10 μm) | Retain suspended solids, clay, slime and adsorbent fragments in brine |
| Porosity | 35%–45% | High permeability, low pressure difference, high flux |
| Outer Diameter | Φ20/30/50/60 mm | Standard / non-standard customizable |
| Length | 250/500/750/1000 mm | Adapt to filter vessel length |
| Temperature Resistance | Wet ≤280℃; Dry ≤500℃ | Withstand brine preheating / evaporation temperature |
| Acid and Alkali Resistance | pH 1–14 | Adapt to carbonate / sulfate / chloride type brine |
| Compressive Strength | 0.5–1.5 MPa | Resist high-pressure backwashing / online regeneration |
| Working Pressure Difference | ≤0.6 MPa | No deformation or leakage during long-term operation |
| Interface Type | M20/M22/M28 thread, 222/226 clamped, flat | Adapt to standard filters |
Core Product Features (Adapted to Salt Lake Brine Conditions)
Strong Corrosion Resistance: Resistant to high chlorine, high magnesium and high alkali brine, anti-pitting / crevice corrosion, no heavy metal dissolution, ensuring lithium liquor purity.
High Mechanical Strength: Integrally sintered without welding, resistant to high pressure and backwashing, not easy to deform / break, suitable for high brine flow rate and pulse cleaning.
High-Efficiency Depth Filtration: Curved micropores achieve over 99% retention efficiency, while allowing lithium salt ions to pass through, protecting rear-end lithium adsorbents / membrane elements from clogging.
Repeated Regeneration: Acid-base cleaning, steam backflushing and ultrasonic cleaning are available; flux recovery rate ≥95% after regeneration, service life 1–3 years (5–10 times that of PP filter cartridges).
No Secondary Pollution: Inert titanium material, no fiber shedding, no medium migration, meeting purity requirements of battery-grade lithium carbonate / lithium hydroxide.
Good Thermal Stability: Resistant to high-temperature brine and steam disinfection, suitable for high-temperature processes such as salt lake evaporation, concentration and lithium precipitation.
Application Scenarios for Lithium Extraction from Salt Lake Brine
Brine Pretreatment: Precision filtration of raw water to remove sediment, algae and colloid, protecting subsequent adsorption columns / membrane systems.
Adsorbent Protection Filtration: Security filtration before adsorption to retain tiny solids and prevent adsorbent bed clogging / caking.
Lithium Precipitation Mother Liquor Clarification: Remove lithium carbonate / lithium hydroxide precipitated fine powder to improve lithium recovery rate and product purity.
Lithium Liquor Refining: Terminal fine filtration to remove trace impurities, ensuring low iron, low aluminum and low silicon indicators of battery-grade lithium salts.
Special for High-Magnesium Brine: Tolerate high Mg²⁺, high Cl⁻ and high pH environment, no scaling or corrosion, stable long-term operation.
Selection and Installation Points
Accuracy Selection: Pretreatment 5–10 μm; Adsorption protection 1–3 μm; Refining 0.45–1 μm.
Size Matching: Select length (500–1000 mm) and outer diameter (Φ30/50 mm) according to treatment capacity, ensuring flux ≥0.5 m³/(m²・h).
Sealing Material: Fluororubber (FKM) for high-alkali brine; Metal graphite sealing for high-temperature conditions.
Installation Method: Vertical installation, outside-in flow; Regular (1–4 weeks) backwashing + acid cleaning regeneration to extend service life.
Comparison with Ordinary Filter Cartridges (Advantage Summary)
Corrosion Resistance: Titanium cartridge pH 1–14; PP / stainless steel cartridges are not resistant to high chlorine / high alkali, easy to corrode / dissolve.
Service Life: Titanium cartridge 1–3 years; PP cartridge 1–3 months, lower total cost.
Regenerability: Titanium cartridge can be repeatedly cleaned and regenerated; PP cartridge is disposable and non-renewable.
Temperature Adaptation: Titanium cartridge ≤280℃; PP cartridge ≤80℃, cannot be used for high-temperature brine.
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager